In the domain of packaging machinery, tube fillers stand as indispensable units, especially for industries that deal with products in tube-like packaging, such as cosmetics, pharmaceuticals, or food. This article aims to unpack the technical elements of tube fillers, spotlight the industry's major manufacturers, and provide guidance for those considering the purchase of such machinery. In addition, we'll explore the advantages of purchasing via Exapro, a trusted platform designed to ease and support the purchasing process.
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| Capacity units/hour | 1200 u/h |
|---|---|
| Max container Ø | 50 mm |
| Max filling range (specify) | |
| Electrical power | 380 V |
| Tube type | Plastic |
|---|---|
| Max container height | 250 mm |
| Current tooling (ex. 1ml, 5 ml, 8 gr...) |
| Capacity units/hour | 3000 u/h |
|---|---|
| Max container height | 220 mm |
| Current tooling (ex. 1ml, 5 ml, 8 gr...) |
| Max container Ø | 50 mm |
|---|---|
| Max filling range (specify) | |
| Engine Power | 5 kW |
| Capacity units/hour | 5000 u/h |
|---|---|
| Max container height | 250 mm |
| Current tooling (ex. 1ml, 5 ml, 8 gr...) |
| Max container Ø | 20 mm |
|---|---|
| Max filling range (specify) | 250 ml |
| Engine Power | 7 kW |
| Capacity units/hour | 5000 u/h |
|---|---|
| Max container Ø | 24 mm |
| Max filling range (specify) | 250 ml |
| Engine Power | 7 kW |
| Tube type | Plastic |
|---|---|
| Max container height | 250 mm |
| Current tooling (ex. 1ml, 5 ml, 8 gr...) |
| Capacity units/hour | 1800 u/h |
|---|---|
| Current tooling (ex. 1ml, 5 ml, 8 gr...) |
| Max filling range (specify) | |
|---|---|
| Engine Power | 1.5 kW |
France
2009
| Capacity units/hour | 3600 u/h |
|---|---|
| Max container Ø | 50 mm |
| Current tooling (ex. 1ml, 5 ml, 8 gr...) |
| Nbr of filling stations | 8 |
|---|---|
| Max filling range (specify) | 3 ml - 250 ml |
| Electrical power | 400 V |
Netherlands
2005
| Capacity units/hour | 2100 u/h |
|---|---|
| Max filling range (specify) | |
| Electrical power | 400 V |
| Tube type | Metal + Plastic |
|---|---|
| Current tooling (ex. 1ml, 5 ml, 8 gr...) |
France
1995
| Capacity units/hour | 4000 u/h |
|---|---|
| Tube type | Metal |
| Max container height | 220 mm |
| Current tooling (ex. 1ml, 5 ml, 8 gr...) |
| Nbr of filling stations | 16 |
|---|---|
| Max container Ø | 20 mm |
| Max filling range (specify) | 2- 290 ml |
| Engine Power | 1.5 kW |
United Kingdom
2009
| Max filling range (specify) |
|---|
| Current tooling (ex. 1ml, 5 ml, 8 gr...) |
|---|
Czech Republic
| Capacity units/hour | 2400 u/h |
|---|---|
| Max container Ø | 50 mm |
| Max filling range (specify) |
| Tube type | Plastic |
|---|---|
| Max container height | 250 mm |
| Current tooling (ex. 1ml, 5 ml, 8 gr...) |
Italy
2014
| Nbr of filling stations | 9 |
|---|---|
| Max container Ø | 50 mm |
| Max filling range (specify) | 200 ml |
| Engine Power | 1 kW |
| Tube type | Plastic |
|---|---|
| Max container height | 182 mm |
| Current tooling (ex. 1ml, 5 ml, 8 gr...) | 200 ml |
| Max filling range (specify) |
|---|
| Current tooling (ex. 1ml, 5 ml, 8 gr...) |
|---|
France
2003
| Nbr of filling stations | 9 |
|---|---|
| Current tooling (ex. 1ml, 5 ml, 8 gr...) |
| Max filling range (specify) | 273 ml |
|---|---|
| Engine Power | 10.7 kW |
| Nbr of filling stations | 12 |
|---|---|
| Max filling range (specify) | |
| Engine Power | 0.9 kW |
| Tube type | Metal |
|---|---|
| Current tooling (ex. 1ml, 5 ml, 8 gr...) |
France
2010
| Capacity units/hour | 3000 u/h |
|---|---|
| Current tooling (ex. 1ml, 5 ml, 8 gr...) | |
| Engine Power | 8 kW |
| Max filling range (specify) | |
|---|---|
| Electrical power | 400 V |
| Capacity units/hour | 12000 u/h |
|---|---|
| Current tooling (ex. 1ml, 5 ml, 8 gr...) | 75 ml |
| Max filling range (specify) |
|---|
| Capacity units/hour | 2100 u/h |
|---|---|
| Max container Ø | 50 mm |
| Current tooling (ex. 1ml, 5 ml, 8 gr...) |
| Tube type | Plastic |
|---|---|
| Max filling range (specify) | |
| Engine Power | 2.3 kW |
France
1986
| Max filling range (specify) |
|---|
| Current tooling (ex. 1ml, 5 ml, 8 gr...) |
|---|
| Tube type | Plastic |
|---|---|
| Max filling range (specify) | |
| Electrical power | 380 V |
| Max container Ø | 35 mm |
|---|---|
| Current tooling (ex. 1ml, 5 ml, 8 gr...) | |
| Engine Power | 3 kW |
Bulgaria
2020
| Max filling range (specify) |
|---|
| Current tooling (ex. 1ml, 5 ml, 8 gr...) |
|---|
The Components and Working of Tube Fillers
A tube filler, at its core, comprises several critical components:
The Tube Feeding Device orients the tubes and sends them to the filling station. The Filling Station pumps the product into the tube with the help of a piston or peristaltic pump, depending on the machine type. The Sealing Station then folds, crimps, or heat-seals the tube. Lastly, the Ejection Unit discharges the filled and sealed tubes from the machine.
The entire operation is orchestrated with precision timing to ensure efficiency and product quality.
Top Manufacturers of Tube Fillers
Norden Machinery: A leading global player, known for their reliable, high-performance tube filling machines.
IWK Verpackungstechnik: Renowned for their technologically advanced and efficient machinery.
Kalix: Kalix, based in France, is celebrated for its precision-engineered, versatile tube fillers.
Prosys Innovative Packaging Equipment: Known for their custom-tailored solutions and excellent customer support.
Romaco: Romaco offers a wide range of efficient and versatile tube filling machines, ensuring optimal packaging results across industries.
What to Check or Ask When Buying Tube Fillers
When purchasing a tube filler, here are some points to consider:
Inspect the machine's condition and ascertain the functionality of all parts.
Assess whether the machine's production speed aligns with your needs.
Check if the machine is compatible with the tube material and the product to be filled.
Inquire about maintenance needs and the availability of spare parts.
Benefits of Buying Through Exapro
Exapro provides a clear and supportive purchasing experience. While they don't ensure a secure buying process, they offer assistance at each stage of the sales process, providing valuable advice and helping facilitate communication between buyers and sellers.
Budget Considerations
Used tube fillers typically range in price between 20,000€ and 57,000€. Remember to account for ongoing operation, maintenance, and potential repair costs when setting your budget.
Organising Transportation
While transportation is the responsibility of the buyer, the seller or Exapro can provide assistance if necessary. A thorough check of the machine before transportation is crucial to secure all parts and prevent potential damage, helping avoid any unwelcome surprises or additional costs down the line.